Can we Fly an Aircraft on Ethanol?!

Ethanol has been available for nearly a century. But we are now finding ways to use it for more things and to help us on our reliance on foreign oil. Baylor University has done numerous tests on ethanol in acrobatic general aviation aircraft as well as passenger high and low performance aircraft.

The Bellanca Decathlon a symmetrical winged Citabria for aerobatics was tested with 100% hydrous ethanol, which was gotten from an M & M Mars Candy Manufacturing plant. Ethanol was thought to be dangerous when it was 10-15% mixed with water due to the condensation aspects of water in aircraft engines another good reason for preflight inspections.

It was found that with a 100% hydrous ethanol there was no decrease in performance and to the contrary a slight increase in less knocking under demand for power. When put into a Pitts Special S1S where the compression ratios were 10:1 the ethanol had a higher performance when temperatures were over 100 degrees. The 50/50 blended fuel had a decrease slightly of up to 15-20%. But did comparable under hotter temperatures of air intake or ambient air. Eleven aircraft were tested at Baylor University the larger the engines the better the ethanol did.

Ethanol also increased the TBO, total time to recommended or predicted overhaul by 50% meaning less wear on the engine, probably due to less knock. The FAA certified the IO-540 a very popular general aviation engine in March of 1990. So much of this is nothing new. The FAA even stating that it exceeded the tests. Aviation fuel is the last fuel available with lead in it. This has taken some 22 years to develop and now it appears aircraft with piston engines can use ethanol and perform better in many instances. This is especially good for those states, which grow corn such as Nebraska, ND, SD, Iowa and others.

The push for this type of fuel is coming predominantly from the areas in the US where corn grows which elevates the price of corn for farmers. Corn, a commodity can also be used to eat obviously and of course like oil can be used to make plastics and other important materials for a myriad of uses. Next time you think of corn, think of more than just food. The Navajo Indians made it into food by pounding the crap out of it, they were on to something there. Corn is a big deal to many states where it can be grown in abundance.

It appears that if ethanol provides better performance in hotter climates then perhaps we may wish to sell ethanol for aircraft in those markets unless the pilots will fly much above 12,000 feet where the air is cooler. The average of 2 degrees per thousand feet decrease in ambient temperature, flying over mountains could be an issue. But these are most interesting facts for military vehicles in the middle east, cars in hot climates and of course for aviation also.

If you have any ideas on alternative fuel for aircraft please let's explore and discuss these issues.


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Is Ethanol The Alternative Fuel?


Industrial alcohol produced from sugarcane molasses has a significant role to play in the world's economy. Alcohol is a by-product of sugar industry which is linked to agriculture. Sugarcane crop is a renewable source of energy. Therefore alcohol produced from molasses deserves a preferential place as a substitute feed stock for chemicals industry to bridge the gap in any country’s energy needs for increasing requirement for potable purpose. Sugarcane can also be directly used to produce ethanol.

Alcohol Based Chemicals

Ethyl Alcohol is an important feed stock for the manufacture of chemicals. These chemicals are Acetic Acid, Acetone, Butanol, Butadiene, Acetic Anhydride, Vinyl acetate, styrene, MEG PVC etc. Synthetic rubber industry also requires large quantity Of Alcohol. The main product INDUSTRIAL ALCOHOL is used in the manufacturing of the following Alcohol based chemicals, the uses of which are also given below.

a) Acetaldehyde : Can be used for industrial use as Chemicals derivatives Pharmaceutical applications and synthetic resins and for manufacture of Acetic Acid.

b) Acetic Acid : Used in Pharmaceuticals applications, Textiles, Dyestuffs, Ethyl Acetate, and is the basic chemical for Alcohol based chemicals via Acetaldehyde route...

c) Acetic Anhydride : Used in Bulk Drug manufacturing

d) Ethyl Acetate : Used in manufacturing of Paints, Dyestuffs and Pharmaceuticals .

e) Substitute to : Used in manufacture of HDPE, LDPE etc. and Chemicals other Petroleum based petroleum based chemicals such as Ethylene Glycol.

Potable Alcohol

Manufacture of alcoholic beverages from alcohol is also an attractive diversification. There is large demand for alcoholic beverages i.e. Brandy, Whisky, Rum, gin , Vodka and Wine. The need for alcohol for potable purpose is as high as the alcohol being used for industrial purposes.

Alcohol as fuel/Ethanol Blended petrol

The trend in the world (particularly Brazil and USA) is towards the use of alcohol as an alternative fuel. During World war II, alcohol in the form of power alcohol was used for blending with petrol in the proportion of 80% petrol and 20% power alcohol. Brazil has developed a technology which has made possible large scale substitution of petroleum derived fuel. Now Anhydrous Alcohol is exclusive fuel for automobiles. Alcohol powered vehicles have taken the first position in Brazil & accounting for 80% of overall sales of about 500,000 alcohol powered vehicles every year.

Anhydrous Alcohol (99.5% v/v) is being used as fuelPsychology Articles, by mixing it with Petrol. The blend of Anhydrous Alcohol and petrol is called Gasohol. In Brazil 4 million Vehicles are running on Gasohol. The content of alcohol in Gasohol varies from 10% to 85%. Alcohol works as Oxygenate in petrol combustion and superior to other oxygenate MTBE and ETBE. Alcohol reduces CO (Carbon Monoxide) emission and cause less pollution compared to petrol.

It can be seen that demand for alcohol will be ever increasing & there would not be any problem in marketing alcohol (either for Industrial or for potable purpose ) produced by distilleries.

It is debatable whether corn should be used for producing ethanol or for that matter any food grain.

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Biofuel moves away from food - from wisconsin tribune

Karen Madden, Central Wisconsin Sunday wrote today:
"
While gas prices continue to rise, scientists are attempting to develop the next generation of ethanol from nonfood sources.

Although the reasons for increasing food costs are not as simple as an increased demand for ethanol-bound corn, scientists are looking for other sources for fuel, said Gary Radloff, director of policy and communications for the state Department of Agriculture, Trade and Consumer Protection. The cost of energy has increased from between 18 percent and 19 percent during the past year, while the cost of food has risen 4.5 percent.

"There's no question that, since 2000, we've been growing more corn for ethanol and more soybeans for biodiesel," Radloff said.

The technology for turning corn into ethanol and soybeans into biodiesel is from the 1970s and 1980s, Radloff said. The field for producing fuels from renewable resources is in a transitional phase.

The first generation of biofuels involved things such as burning wood, said Eric Singsaas, associate professor of biology at the University of Wisconsin-Stevens Point. The second generation is corn to ethanol, and the third is plant matter to ethanol. The fourth generation, the one currently being worked on by Singsaas and his associate, assistant professor Don Guay, involves converting plant material to nonethanol fuel.

Ethanol has two-thirds the energy of gasoline, Guay said. The type of fuel he and Singsaas are trying to develop has more than 90 percent of the energy of gasoline. The two men are developing a process to convert wood into liquid fuel.

"We think it's realistic that we can make a better fuel and do it from plant matter that doesn't come from agricultural fields," Singsaas said.

The basis for the technology is already in place in the paper industry, Guay said. With mills closing in Brokaw, Peshtigo and Port Edwards, the infrastructure is in place, and it would make sense to reopen a mill to make the new fuel, he said.

Singsaas hopes to have the first pilot plant started with the new technology within three to five years.